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Packaging Chemical Products – A Quick Case Study

Packaging Chemical Products - A Quick Case Study

Different industries, and even different products within an industry, will present different challenges for those doing the packaging. Some industries, such as bottled water, may show very little variance in packaging equipment from bottler to bottler. Generally speaking, packagers in the bottled water industry will use the same type of bottle, the same type of cap and the same type of label. While some modification will be necessary for the level of demand, larger three and five gallon containers or for the occasional unique bottle or lid, many bottled water lines are likely interchangeable from plant to plant.

Other industries, such as the chemical industry, will see more variation in the type of equipment that can and will be used to package their products. Chemicals can range from small containers containing a few ounces to industrial sized buckets and other containers. A quick case study of a recent project involving chemicals will help to demonstrate how choosing the right equipment can save time and money while also extending the useful life of the packaging machinery.

A start-up chemical company began a search for packaging equipment, looking for machinery that would handle a recent order placed by a customer, which would make it nearly impossible for the small company to meet production demands with manual labor alone. After contacting a manufacturer, the company was initially interested in tabletop equipment, including a liquid filler, capping machine and labeling machine. However, before anything was finalized, the company received another order for their product, boosting production demand once again.

A simple wrap label would then be applied to the bottles being run. A wrap label is more or less self-explanatory, with the label wrapping around the bottle or other container. While the company considered both semi-automatic and automatic labeling equipment, they chose the automatic machine because it fit into their budget and the packager wanted to take advantage of automating the entire process at once. This specific case is somewhat rare for a new company, and many times a packager will automate one process – filling, capping or labeling – at a time to eventually reach a fully automated system. At this stage in the packaging process, the chemical would not only be in the bottle, but the bottle would also be sealed by the capping machine. Therefore, no special construction material would be necessary for the labeler either, as there was little likelihood of the chemical coming in direct contact with the machine itself.

Once the system was designed, the manufacture, integration, installation and training took place both at the manufacturer’s site and on the production floor of the packager. The system is up and running production to the satisfaction of the chemical company in part because both the packager and the manufacturer of the equipment took time to understand the product, current needs and future expectations before the first component had been sent to be built. It is this teamwork in the packaging industry that leads to an ideal solution for each and every packaging project.

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